Working principle and debugging method of automatic winding machine

Ring winding machine is a new type of winding machine developed in recent years. This is a machine that wraps a linear object around a particular piece of work. Why do automatic winders have advantages over other types of winders? The production efficiency of this machine greatly reduces the dependence on labor force. One operator can manage multiple machines simultaneously. The production quality is relatively stable, very suitable for production requirements of high processing sites. So how does the automatic winding machine work?

Automatic winding machine is composed of computer control system, main engine, winding device and pay-off mechanism. Under the control of computer program, the host can realize slow start, slow stop, uniform running, uniform and accurate wiring, positive and negative winding, to ensure constant tension in the winding process; The wiring mechanism has the function of straightening the wire, and the pay-off mechanism has the function of winding and automatic tracking.

Familiar with the working principle of automatic winding machine, what should be paid attention to in use? How to adjust the winding machine correctly? The following is an explanation from experienced operators:

1, automatic winding machine after power-on need no load test run, check whether the operation is smooth, whether there is abnormal sound.

2. Automatic winding machine is slightly different from ordinary winding machine. The effectiveness of each function must be checked according to the winder manual. You can familiarize yourself with the performance and structure of the machine. Find out the corresponding equipment function according to the winding process of their own products, and check whether the equipment function meets the winding requirements according to the process.

3. Familiar with equipment parameters, allowable wire diameter, load, width and wiring accuracy. These parameters are the basic data to determine whether the equipment and winding requirements meet the requirements.

4. For the tension adjustment of the winding machine, generally speaking, the larger the diameter of the wire, the greater the tension required. Different manufacturers of winding machine tension adjustment range is different, the use of aluminum wire and copper wire. The tension of aluminum wire is also different. An aluminum wire of the same diameter requires less tension than a copper wire. If the tension is adjusted, the actual diameter of the wire wrapped around the die will be smaller. If the thread is thin, it will break and knot. If the tension is too low, the coils will expand and get jumbled. Therefore, tension adjustment is a key setting, and different wire diameters have safe tension ranges.

5. When measuring the data of the winding machine mould, attention must be paid to the width and height of the mould matching with the winding rod. Too tight will affect the loading and unloading of the mold and the loosening of the mold, causing the mold shaking, affecting the effect of layout.

Automatic winding machine is a kind of machine which can meet the requirements of high efficiency and high yield. Only the correct adjustment method can make the winding machine run better. If you are not familiar with this winder, you must know more about it.